Four threads run through my work. The first three are what I do at IFE today; the fourth is where the methods came from.
Digital twins for the process industry
Live models of real production lines. I combine physics-based simulation with sensor data so operators can see what is happening inside a die, a mould or a casting line, and act on it.
Data infrastructure for acquisition and monitoring with Node-RED, InfluxDB and Grafana
Digital twin of an extrusion die for polymer solar thermal collectors
Machine learning on real-time data for glass reinforced polymer extrusion
Applications in aluminium, battery and solar manufacturing
Thermo-mechanical and flow models of material processing, built to run inside industrial projects rather than only in papers.
FEM simulation of continuous casting of aluminium for defect prediction
Casting and rolling chain models for grid conductors with high scrap content
Reduced order models and physics-informed neural network surrogates
CFD with OpenFOAM, meshing with Gmsh, post-processing with ParaView
Agentic AI for simulation
Teams of LLM agents that read a problem in plain language, build the mesh, run the solver and check the result, backed by a knowledge graph of the physics.
PDE-Agents: an LLM-orchestrated multi-agent framework for automated FEM
Simulation, process-data and sensor-fusion agents with a shared ontology
Explainable operator interfaces for closed-loop process control
Benchmarking open-weight models for reliable tool calling
Where I started: kinetic and fluid simulation of plasma sheaths, probes and spacecraft charging, from laboratory devices to the ionosphere and the Moon.
Langmuir probe modelling for the Rashid rover of the Emirates Lunar Mission
Spacecraft charging and probe I-V characteristics in the polar ionosphere
Magnetised plasma sheaths, dusty plasma and beam-plasma instabilities
Ion dynamics in inertial electrostatic confinement fusion devices
The Rashid rover carried a Langmuir probe from the University of Oslo to study the plasma and dust environment at the lunar surface. I modelled the probe's response to the photoelectron sheath.
A nanosatellite constellation for mapping the geomagnetic field and ionospheric environment. I worked on simulations of the multi-needle Langmuir probe design.
A proposed low-flying spacecraft to explore the lower thermosphere and ionosphere, where collisions between charged and neutral particles change how probes respond.